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Solutions

Solutions

Turnkey Battery Material Production Lines — One Partner, One Responsibility

From raw material receiving to sealed packaging: process design, fabrication, FAT with your own material, overseas commissioning and lifetime support — engineered as one system.

What Turnkey Actually Means Here

One System, One Contract, Zero Interface Risk

Multi-vendor battery material lines fail at the interfaces — between machines, between control systems, between suppliers pointing at each other during commissioning. Bulk Pro removes those interfaces by owning the whole chain: our engineers design the process, our 51,000+ ㎡ Hefei base fabricates every machine, and our commissioning teams start the line up on your floor.

Every station — unpacking, conveying, dosing, mixing, packaging — reports into a single DCS/MES layer we develop in-house. One batch record, one automation partner, one number to call.

  • Single-responsibility EPC-style delivery for powder & bulk handling
  • All core equipment engineered and fabricated in-house
  • FAT with your own material before anything ships
  • Overseas commissioning, training and lifetime spares support
Turnkey powder handling production line

Delivery Model

How a Bulk Pro Line Reaches Production

Six stages, each with defined acceptance criteria — so you always know what has been proven before it moves.

Material Testing

Flow, PSD, abrasiveness and hazard characterization in our lab — from your 5 kg sample.

Process & Layout Design

P&IDs, 3D layout, capacity and utility calculations reviewed with your team.

In-House Fabrication

Every machine built in our 8 Hefei workshops with staged quality gates.

FAT With Your Material

Line sections run with your powder before shipment — accuracy and dust proven.

Commissioning

Overseas installation supervision, loop checks, performance trials.

Lifetime Support

Remote diagnostics, spares within 72 hours, annual performance audits.

Line Solutions

Engineered for Your Chemistry

Every line below is configured per project — capacity, containment level and layout follow your material and building.

LFP cathode material production lineCathode

LFP (Lithium Iron Phosphate) Cathode Line

Closed-loop dense-phase conveying and high-precision batching with zero iron contamination.

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Ternary NCM NCA cathode dosing systemCathode

Ternary (NCM/NCA) Cathode Line

OEB-4/5 glove-box unpacking and automated sagger filling systems with full moisture isolation.

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LCO material automated packaging lineCathode

LCO (Lithium Cobalt Oxide) Line

Gentle low-velocity conveying preserving particle morphology and tap density of cobalt-based powders.

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Graphite anode material mixing systemAnode

Graphite Anode Material Line

Anti-bridging discharge and high-capacity pneumatic conveying for low-flowability carbon powders.

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Silicon-carbon anode inert conveyingAnode

Silicon-Carbon Anode Line

Explosion-proof (ATEX-compliant) inert gas protection and ultra-fine powder handling.

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Sodium-ion battery material production lineNext-Gen

Sodium-Ion Cathode & Anode Lines

Customized bulk handling architectures tailored for next-gen sodium battery chemistries.

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Fine chemicals bulk handling controlBeyond Batteries

Fine Chemicals & Ceramics

The same dust-free conveying, dosing and containment engineering applied to fine chemicals, ceramics and advanced powders.

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Solutions — FAQ

What Plant Directors Ask Before the First Call

Both. A typical project starts with material testing and process design, continues through in-house fabrication of every machine, and ends with overseas installation, commissioning and operator training — one contract, one responsible partner, no multi-vendor interfaces.

Yes. We regularly integrate Bulk Pro equipment and control layers around existing silos, mills or kilns. The DCS/MES layer can wrap third-party equipment into one traceable batch record.

A typical 2,000–5,000 kg/h line runs 6–10 months from signed process design to commissioning, including FAT with your material. Your timeline targets are fixed at contract stage and tracked in the project plan.

Start Your Line Proposal

24-HOUR ENGINEERING RESPONSE

Shanghai — R&D Center & HQEngineering, process design & project management
Hefei — 77-Acre Manufacturing Base51,000+ ㎡, 8 workshops: fabrication, machining, coating, assembly
Service CommitmentInitial process evaluation within 24 hours of RFQ

Get Your Custom Line Layout

Tell us your target material and capacity — our engineers return a first-pass line layout and spec sheet within 24 hours.

Please select your target material.
Please enter a valid work email.
Allowed: PDF, DWG, Excel.

Strict NDA protection guaranteed for all submitted plant layouts and material specs.

✓ Thank you — your RFQ has been captured. Our engineering team will reply within 24 hours with your line layout.
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